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Hats & Headwear

206 products, decorated to order and shipped nationwide. Free virtual proof on every quote, low order minimums.

1 – 48 of 206 Hats & Headwear

Buying notes

What to know before you order hats & headwear

The single most important choice in custom headwear is structured versus unstructured. A structured cap has buckram in the front panels that holds the crown upright, giving embroidery a flat, stable surface — this is what you want for a detailed logo or 3D puff. An unstructured dad hat sits soft against the head and reads more casual, but intricate artwork distorts as the panel flexes. Trucker hats sit in between, with a structured foam front and mesh back. Embroidery is standard. Flat embroidery suits fine detail and small text. 3D puff embroidery lifts letterforms off the cap and looks sharp on bold, simple marks — it does not work for thin lines or small type. Knit beanies take a woven label or a direct embroidery depending on the knit gauge. Minimum order quantities are set per item, typically 100 to 250 pieces. We keep your digitized file for two years, so reorders carry no setup charge.

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Tell us the date that matters

Work backwards from the in-hands date, not forwards from today. Give us that date first and we will tell you honestly what is achievable and what is not — before you commit to anything.

Send this and we can quote

  • Quantity, and whether it can flex
  • Your logo — vector if you have it
  • Number of colors and where it goes
  • In-hands date and ship-to address
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No setup over $500 · Free proof · Nationwide